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Morris Minor 803cc Factory Engine Rebuild Manual | PDF Download | carmanualsdirect

Morris Minor 803cc Engine Rebuild Manual | PDF Download

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Morris Minor 803cc Factory Engine Rebuild Manual | PDF Download

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Morris Minor 803cc Factory Engine Rebuild Manual | PDF Download

Below is a detailed list of topics covered in this Morris Minor Engine Rebuild Manual

  • ENGINE Morris Minor Series II 803cc (APHM)
    • Draining the engine sump.
    • Removal and replacement of sump and oil pump pick-up.
    • Oil pressure relief valve.
    • Oil pressure.
    • Removal and replacement of main and big-end bearings.
    • Removal and replacement of water pump.
    • Removal and replacement of carburetor.
    • Removal and replacement of inlet and exhaust manifolds.
    • Removal and replacement of rocker assembly.
    • Removal and replacement of cylinder head assembly.
    • Removal and replacement of piston and connecting rod.
    • Dismantling and reassembling piston and connecting rod.
    • Fitting gudgeon pins.
    • Removal and replacement of piston rings.
    • Piston sizes and cylinder bores.
    • Removal and replacement of valves.
    • Decarbonizing.
    • Grinding and testing valves and valve seatings.
    • Removal and replacement of valve guides.
    • Removal and replacement of tappets.
    • Rocker adjustment.
    • Checking valve timing.
    • Removal and replacement of timing cover,
    • Removal and replacement of timing chain.
    • Removal and replacement of engine.
    • Removal and replacement of power unit.
    • Removal and replacement of camshaft.
    • To refit the distributor drive gear.
    • Removal and replacement of flywheel (engine out of car).
    • Removal and replacement of oil pump.
    • Dismantling and reassembling oil pump.
    • Removal and replacement of crankshaft (engine out of car)
    • Leakage of oil into clutch housing.
    • Oil leaks from sump and to clutch compartment.
    • Oil leakage from cylinder head seal.
    • Engine steady cable.
    • Engine tie-rod,
    • Oil consumption.
    • Valve rocker modification.
    • Modified timing marks.
    • Accelerator cable adjustment.
    • Rotary-vane-type oil pump.
    • Modified exhaust valves and guides.
    • Fitting flywheel starter rings.
    • Fitting valve seat inserts.
    • Fitting cylinder liner
  • THE FUEL SYSTEM
    • Maintenance of the fuel System
    • Tracing petrol pump troubles.
    • Petrol pump maintenance.
    • Carburetor.
    • Carburetor adjustments.
    • Sources of carburetor trouble.
    • Air cleaner.
    • Induction Heater.
    • Dust-proofed carburetors.
  • THE IGNITION SYSTEM
    • Description and specification of equipment.
    • Locating the cause of uneven firing.
    • Testing the low tension circuit
    • High tension cables
    • Sparking plugs
    • Contact breaker mechanism
    • Distributor lubrication
    • Removal and replacement of the distributor
    • Static ignition timing
    • Dismantling the distributor
    • Condenser
    • Fitting new distributor bushes
    • Reassembling the distributor
    • Later distributor mounting
    • High-lift cam
  • THE COOLING SYSTEM
    • Description or the circulating System.
    • Removing the radiator filler cap.
    • Draining the coolant system
    • Filling the cooling System
    • Removal and replacement of the radiator,
    • Dynamo fan belt adjustment.
    • Removing the water pump.
    • Dismantling the water pump.
    • Improved water pump.
  • THE CLUTCH
    • General description.
    • Running adjustments.
    • Removal of the clutch.
    • Dismantling the clutch,
    • Assembling the clutch.
    • Clutch operating rod.
    • Clutch relay and assembly.
    • Respaced pedals.
    • Starter ring.
    • Clutch judder

            File Format: PDF 

            Language: English 

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