Toyota 1HZ 4.2 Litre Diesel Engine Rebuild Workshop Manual

Toyota Engine rebuild manual as a PDF download.

Engines covered:

• 1HZ 4.2 litre OHC 6 cylinder Diesel

Used in the following Toyota Models:

• Coaster
• Land Cruiser

Manual covers the following topics

• FOREWORD
  
• CAUTION
• CONTENTS
• INTRODUCTION
• HOW TO USE THIS MANUAL
• REPAIR PROCEDURES
• REFERENCES
• SPECIFICATIONS
• CAUTIONS, NOTICES, HINTS
• IDENTIFICATION INFORMATION
• ENGINE SERIAL NUMBER
• GENERAL REPAIR INSTRUCTIONS
• ABBREVIATIONS USED IN THIS MANUAL
• ENGINE MECHANICAL
• DESCRIPTION
• TROUBLESHOOTING
• Diesel Engine Diagnosis
• Diesel Electrical System Diagnosis
• ENGINE TUNE·UP
• INSPECTION
• ENGINE COOLANT
• BATTERY
• AIR FILTER
• ALTERNATOR DRIVE BELT
• GLOW PLUGS
• ADJUSTMENT
• VALVE CLEARANCE
• INJECTION TIMING
• IDLE SPEED AND MAXIMUM SPEED
• AIR CONDITIONER IDLE-UPSETTING SPEED
• COMPRESSION CHECK
• TIMING BELT
• COMPONENTS
• REMOVAL
• INSPECTION
• INSTALLATION
• TIMING GEARS
• COMPONENTS
• REMOVAL
• INSPECTION
• REPLACEMENT OF CRANKSHAFT FRONT OIL SEAL
• REPLACEMENT OF INJECTION PUMP DRIVE GEAR OIL SEAL
• INSTALLATION
• CYLINDER HEAD
• COMPONENTS
• REMOVAL
• DISASSEMBLY
• INSPECTION, CLEANING AND REPAIR
• REPLACEMENT OF CAMSHAFT OIL SEAL
• ASSEMBLY
• INSTALLATION
• CYLINDER BLOCK
• COMPONENTS
• PREPARATION FOR DISASSEMBLY
• DISASSEMBLY
• INSPECTION
• DISASSEMBLY OF PISTON AND CONNECTING ROD ASSEMBLIES
• INSPECTION AND REPAIR OF PISTON AND CONNECTING ROD ASSEMBLIES
• BORING Of CYLINDERS
• INSPECTION AND REPAIR OF CRANKSHAFT
• REPLACEMENT OF CRANKSHAFT OIL SEAL
• ASSEMBLY OF PISTON AND CONNECTING ROD ASSEMBLIES
• ASSEMBLY
• POST ASSEMBLY
• FUEL HEATER SYSTEM
• SYSTEM CIRCUIT
• INSPECTION
• INJECTION NOZZLES
• REMOVAL
• TEST
• COMPONENTS
• DISASSEMBLY
• CLEANING AND INSPECTION
• ASSEMBLY
• INSTALLATION
• INJECTION NOZZLES 
• REMOVAL
• TEST
• COMPONENTS
• DISASSEMBLY
• CLEANING AND INSPECTION
• ASSEMBLY AND ADJUSTMENT
• INSTALLATION
• INJECTION PUMP
• REMOVAL
• COMPONENTS
• DISASSEMBLY
• INSPECTION
• ASSEMBLY
• ADJUSTMENT
• INSTALLATION
• POWER CONTROL SYSTEM (PCS) 
• ON-VEHICLE INSPECTION
• INSPECTION
• COOLING SYSTEM
• DESCRIPTION
• RADIATOR
• RADIATOR CAP
• WATER PUMP
• THERMOSTAT
• TROUBLESHOOTING
• CHECK AND REPLACEMENT OF ENGINE COOLANT & WATER PUMP
• COMPONENTS
• REMOVAL
• INSPECTION
• INSTALLATION
• THERMOSTAT
• REMOVAL
• INSPECTION
• INSTALLATION
• RADIATOR
• CLEANING
• INSPECTION
• LUBRICATION SYSTEM
• DESCRIPTION
• OIL PUMP
• OIL PRESSURE REGULATOR (RELIEF VALVE)
• OIL FILTER
• TROUBLESHOOTING
• OIL PRESSURE CHECK
• REPLACEMENT OF ENGINE OIL AND OIL FILTER
• OIL PUMP
• COMPONENT
• REMOVAL
• DISASSEMBLY
• INSPECTION
• ASSEMBLY
• INSTALLATION
• OIL COOLER, RELIEF VALVE AND CHECK VALVE
• COMPONENTS
• REMOVAL
• INSPECTION
• INSTALLATION
• OIL NOZZLES AND CHECK VALVES
• COMPONENTS
• REMOVAL
• INSPECTION
• INSTALLATION
• STARTING SYSTEM
• PRE-HEATING SYSTEM
• Super Glow Type
• SYSTEM CIRCUIT
• INSPECTION
• TIMER CHARACTERISTIC DIAGRAM
• INSPECTION
• Fixed Delay Type
• SYSTEM CIRCUIT
• INSPECTION
• Fixed Delay Type 
• SYSTEM CIRCUIT
• INSPECTION
• TROUBLESHOOTING
• STARTING SYSTEM CIRCUIT
• W/o Voltage Converter Timer
• W/ Voltage Converter Timer
• STARTER
• COMPONENTS
• DISASSEMBLY
• INSPECTION AND REPAIR
• ASSEMBLY
• PERFORMANCE TEST
• STARTER RELAY 
• INSPECTION
• STARTER RELAY 
• INSPECTION
• VOLTAGE CONVERTER TIMER (w/ 24 V Starter)
• INSPECTION
• VOLTAGE CONVERTER RELAY (w/ 24 V Starter)
• INSPECTION
• 24 V HOLD WARNING RELAY (w/ 24 V Starter)
• INSPECTION
• CHARGING SYSTEM
• PRECAUTIONS
• TROUBLESHOOTING
• CHARGING SYSTEM CIRCUIT
• ON-VEHICLE INSPECTION
• ALTERNATOR
• COMPONENTS
• DISASSEMBLY
• INSPECTION AND REPAIR
• ASSEMBLY

File Format: PDF 

Compatible: All Versions of Windows & Mac 
Language: English 
Requirements: Adobe PDF Reader

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